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Research & Development Activities
At ENCON Thermal Engineers Pvt Ltd, our commitment to innovation and excellence drives our Research and Development (R&D) efforts.
The project was initially sponsored by Gas Authority of India Limited (GAIL) and Ministry of Science & Technology in partnership with Indian Institute of Petroleum, Dehradun.
We believe that continuous improvement and pioneering advancements are crucial to maintaining our position as industry leaders in thermal engineering solutions.
Our R&D Focus
Our R&D department focuses on several key areas:
1.Energy Efficiency: Developing cutting-edge technologies that enhance energy efficiency in industrial heating applications. Our aim is to create solutions that not only reduce operational costs but also contribute to environmental sustainability.
2.Advanced Thermal Solutions: Innovating new thermal systems and improving existing ones to meet the evolving needs of our clients. We invest in advanced materials, design techniques, and simulation tools to ensure our products remain at the forefront of the industry.
3.Sustainable Practices: Prioritizing the development of eco-friendly products and processes. Our R&D team is dedicated to finding sustainable alternatives to traditional thermal engineering methods, reducing our carbon footprint, and promoting green energy solutions.
4.Customer-Centric Innovations: Collaborating closely with our clients to understand their specific challenges and requirements. We tailor our R&D efforts to develop customized solutions that address unique industrial heating needs, ensuring maximum efficiency and performance.
Achievements & Accolades
We were jugged as the winners of innovation challenge – WHR – Facility for Low Carbon Technology Deployment (FLCTD) for development of Regenerative burners. Facility for Low Carbon Technology Deployment (FLCTD) is jointly implemented by the Bureau of Energy Efficiency (BEE) and the United Nations Industrial Development Organization (UNIDO). (https://www.low-carbon-innovation.org/whr-winners-2019)
Developments at the R&D centre
- Gaseous film burners, These burners have been commercially successful and are giving a saving of upto 16% compared to the conventional burners.
Gas Heating Elements which can retrofit any heating elements (electric energised) application upto 550°C temperature. This technological innovation of Gas Heating Elements has won the ‘First Prize’ for the ‘Best Technology’ during Techmart’99 India International Trade Fair (IITF’99). The gas heating elements also bagged the ‘EXCELLENCE IN TECHNOLOGY’ from CII 2003.- High velocity burners at this facility that can be energised by any kind of liquid and gaseous fuel. These burners are being used in Reheating furnaces and tundish preheaters throughout the country.
- Low calorific value burner (Main & Pilot Burners): These burners are being used in integrated steel plants around the world for various application
Regenerative burner : We were jugged as the winners of innovation challenge – WHR – Facility for Low Carbon Technology Deployment (FLCTD) for development of Regenerative burners. Facility for Low Carbon Technology Deployment (FLCTD) is jointly implemented by the Bureau of Energy Efficiency (BEE) and the United Nations Industrial Development Organization (UNIDO). (https://www.low-carbon-innovation.org/whr-winners-2019)
Premix burners : These have versatile usage and can be used in multiple geometries. Ring, Straight line, Plus, Square etc.
•Development of Burners for low Calorific value gases we have burners for gases with calorific value as low as 780 kCal/Nm3
State-of-the-Art Facilities
Our R&D facilities are equipped with two test furnaces with the latest technology and tools necessary for research and testing and data Collection . This includes:
•High-performance computing systems for thermal simulations and modeling.
• Flue Gas Analysers
• Pressure Monitoring and Controlling
• Flue Monitoring and Controlling
• Capability to Test Various Gaseous (including Hydrogen ) & Liquid Fuels
Collaborative Approach
We believe in the power of collaboration. Our R&D team works closely with academic institutions, industry experts, and research organizations to stay abreast of the latest developments in thermal engineering. These partnerships enable us to integrate cutting-edge knowledge and technologies into our products and solutions.
Future Directions
Looking ahead, ENCON Thermal Engineers Pvt Ltd is committed to pushing the boundaries of thermal engineering. Our future R&D initiatives will continue to focus on:
•Exploring new materials and technologies to further improve energy efficiency.
•Enhancing the integration of digital technologies and automation in thermal systems.
•Expanding our portfolio of sustainable and eco-friendly solutions.
By staying at the cutting edge of R&D, we aim to provide our clients with the most innovative, efficient, and sustainable thermal engineering solutions available.
Join Us in Shaping the Future
We invite you to partner with us in our R&D endeavors. Together, we can tackle the challenges of today and create the thermal engineering solutions of tomorrow.
